High Quality UDL Series Worm Gearbox for Sale From China Supplier
Our UDL series worm gearbox is a highly modular design that can be connected with various motors including normal motors, brake motors, explosion-proof motors, frequency conversion motors, servo motors, IEC motors, and more. It is widely used in various industrial fields such as textile, foodstuffs, ceramics packaging, logistics, plastics, and more. This gearbox is designed with flanges or feet that can be customized to meet your specific requirements.
Technical Features
- Ground-hardened helical gears for durability
- Modular design that can be combined in many forms
- Aluminum casing for lightweight construction
- Universal mounting for versatility
- Refined design for space efficiency and low noise
Product Characteristics
The UDL series worm gearbox comes in over 4 different types, with power ranging from 0.12-4kw, ratio of 3.66-54, and torque max 120-500Nm. It can be connected (foot or flange) at the discretion of the customer, and use multi-mounting positions to meet specific requirements.
Structure Feature
The gearbox model is illuminated and consists of the following components:
| 1 | Code for gear units series |
| 2 | No F code means foot mounted.With F code B5 flange mounted.With Z code B14 flange mounted |
| 3 | Specification code of gear units 01 |
| 4 | I,II,III,B5 Output flange specification,default I not to write out is ok |
| 5 | IEC: Input flange HS: shaft input |
| 6 | Transmission ratio of gear units |
| 7 | M1:Mounting position, default mounting position M1 not to write out is ok |
| 8 | Position diagram for motor terminal box,default position o°(R) not to write out is ok |
| 9 | No mark means without motor Model motor(poles of power) |
| 10 | Voltage – frequency |
| 11 | Coil in position for motor, default position S not to write out is ok |
4.2 Rotation speed n
n1 Gear units input speed
n2 Gear units output speed
If driven by external gearing, we suggest a rotation speed of 1400r/min or lower to optimize working conditions and prolong service life of the gearbox. Higher input rotation speeds are permitted, but in this situation, the rated torque M2 will be reduced.
4.5 Service factor fs
The service factor fs takes into account the effect of the driven machine on the gear unit to a sufficient level of accuracy. The service factor is determined according to the daily operation time and starting frequency Z. Three load classifications are considered depending on the mass acceleration factor. You can read off the service factor applicable to your application in the following figure. The service factor selected using this diagram must be less than or equal to the service factor as given in the performance parameter table.
* starting frequency Z: The cycles include all starting and braking procedures as well as change overs from low to high speed
SRC02..(HS) Performance Parameter
| kw | Output speed | Torque | Speed ratio | fs | Model | IEC |
| 0.37 | 16.7rpm | 204N.M | 54 | 1.0 | SRC02 | 80B5/B14 |
Helical Gearbox Outline Dimension Sheet
| Foot Code | U | V | V1 | V2 | V3 | W | X | X1 | Y | Z |
| B02 | 18 | 107.5 | 60 | – | 130 | 11 | 136 | 155 | 100 | 17 |
| M02 | 25 | 85 | – | 110 | 120 | 9 | 112 | 145 | 80 | 15 |
| M01 | 18 | 80 | – | 110 | 120 | 9 | 118 | 145 | 80 | 15 |
| B01 | 18 | 87 | 50 | 110 | – | 9 | 118 | 130 | 90 | 15 |
SRC Helical Gearbox with Motor Mounting Position and Terminal Box Orientation
Package:
1 pc / carton, several cartons / wooden pallet
FAQs
1. What is the UDL series worm gearbox used for?
The UDL series worm gearbox is designed for use in various industrial fields such as textile, foodstuffs, ceramics packaging, logistics, plastics, and more.
2. How is the UDL series worm gearbox designed?
The UDL series worm gearbox is designed with a high degree of modularity that can be connected with various motors such as normal motors, brake motors, explosion-proof motors, frequency conversion motors, servo motors, IEC motors, and more.
3. What are the features of the UDL series worm gearbox?
The UDL series worm gearbox features ground-hardened helical gears for durability, a modular design that can be combined in many forms, an aluminum casing for lightweight construction, universal mounting for versatility, and a refined design for space efficiency and low noise.
4. How fast should the UDL series worm gearbox rotate?
If driven by external gearing, we suggest a rotation speed of 1400r/min or lower to optimize working conditions and prolong service life of the gearbox. Higher input rotation speeds are permitted, but in this situation, the rated torque M2 will be reduced.
5. How is the UDL series worm gearbox packaged?
The UDL series worm gearbox is packaged with 1 pc per carton, several cartons per wooden pallet.
Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. We take pride in offering high-quality products, preferential prices, and considerate services, and welcome customers to customize drawings and samples. Contact us today to learn more!
All the content of this page is from the Internet and is only intended as a reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in the content. Our replacement parts are designed to perfectly adapt to the original spare parts. If you need to buy original spare parts, please contact the original factory or supplier for purchase.
Performance Characteristics of Worm Gearbox
Worm gearbox offers several performance characteristics that make it an ideal choice for various applications:
- High Efficiency: The worm gearbox provides high efficiency, ensuring maximum power transmission.
- Compact Design: Its compact design allows for easy installation and integration into different systems.
- High Torque: The worm gearbox offers high torque output, making it suitable for heavy-duty applications.
- Smooth Operation: It provides smooth and quiet operation, minimizing noise and vibration.
- Reliable and Durable: Worm gearbox is known for its reliability and durability, ensuring long-lasting performance.
- Self-Locking: The self-locking feature of the worm gearbox prevents it from back-driving, providing enhanced safety and stability.
Types and Characteristics of Worm Gearbox
Worm gearboxes are available in various types, each offering unique characteristics:
- Non-Reversible Worm Gearbox: This type of worm gearbox is designed for one-directional power transmission, suitable for applications where back-driving is not required.
- Reversible Worm Gearbox: Reversible worm gearbox allows for bidirectional power transmission, making it suitable for applications that require back-driving.
- Right-Angle Worm Gearbox: The right-angle worm gearbox is designed to transmit power at a 90-degree angle, allowing for compact and space-saving installations.
Advantages of Worm Gearbox Made of Different Materials
Worm gearboxes can be made of various materials, each offering its own advantages:
- Cast Iron Worm Gearbox: Cast iron worm gearbox provides excellent strength and durability, making it suitable for heavy-duty applications.
- Aluminum Worm Gearbox: Aluminum worm gearbox is lightweight and corrosion-resistant, ideal for applications where weight and environmental factors are a concern.
- Stainless Steel Worm Gearbox: Stainless steel worm gearbox offers superior resistance to corrosion and high temperatures, making it suitable for demanding environments.
Application of Worm Gearbox in Various Fields
Worm gearbox finds its value and importance in various fields, including:
- Material Handling: Worm gearbox is widely used in material handling equipment, providing efficient power transmission for conveyor systems and lifting mechanisms.
- Packaging Machinery: Worm gearbox plays a crucial role in packaging machinery, ensuring precise and reliable movement of packaging components.
- Food Processing: The hygienic design and smooth operation of worm gearbox make it suitable for food processing equipment where cleanliness and efficiency are essential.
- Textile Industry: Worm gearbox is utilized in textile machinery for precise control and synchronized movement of various components.
Future Development Trends and Opportunities of Worm Gearbox Products
The future of worm gearbox products holds several development trends and opportunities:
- Advanced Materials: The use of advanced materials in worm gearbox construction will enhance performance and durability.
- Improved Efficiency: Continuous advancements in gear technology will lead to enhanced efficiency and power transmission capabilities.
- Smart and Connected Gearboxes: Integration of smart and connected technologies will enable remote monitoring and predictive maintenance of worm gearboxes.
- Automation and Industry 4.0: The increasing adoption of automation and Industry 4.0 principles will drive the demand for efficient and reliable worm gearbox solutions.
Choosing a Suitable Worm Gearbox
When selecting a suitable worm gearbox, several aspects should be considered:
- Load Requirements: Determine the torque and power requirements of your application to ensure the selected worm gearbox can handle the load.
- Ratio Selection: Choose the appropriate gear ratio to achieve the desired speed and torque output.
- Type of Gearbox: Consider the specific type of worm gearbox that best suits your application’s needs, such as non-reversible, reversible, or right-angle.
- Environmental Factors: Evaluate the environmental conditions, including temperature, humidity, and the presence of corrosive substances, to select a gearbox with suitable material and protection features.
- Maintenance and Durability: Assess the maintenance requirements and expected lifespan of the worm gearbox to ensure it meets your long-term operational needs.
In conclusion, worm gearbox offers excellent performance characteristics, various types, and advantages based on different materials. Its application in different industries demonstrates its value and importance. The future holds promising trends and opportunities for worm gearbox products, driven by advancements in materials, efficiency, smart technologies, and automation. When choosing a suitable worm gearbox, considering load requirements, ratio selection, gearbox type, environmental factors, maintenance, and durability is crucial for optimal performance.
Author: Dream