China Standard Xw6 Worm Gearbox for Ball Valve Air Compressor

Product Description

The XW6 worm gearbox is a precision device designed to reduce speed and increase torque. It is equipped with a removable sleeve, making it easy to process axis holes and key grooves. The gearbox features a totally enclosed gearing system, filled with grease for longer lifespan. With its comprehensive gear ratios, the XW6 gearbox is suitable for various applications. The output sleeve is removable, and a travelling sleeve is optional. The gearbox also offers an adjustable stopper (± 5°) and an optional flange to accommodate different types of valves.

Features:

1. Totally enclosed gearing system
2. Grease filled for longer life
3. Comprehensive gear ratios for different applications
4. Removable output sleeve
5. Optional travelling sleeve
6. Adjustable stopper (± 5°)
7. Optional flange to suit different types of valves

Application:

The XW6 worm gearbox is used for manual and electric (electric actuator) applications of ball valves, butterfly valves, plug valves, and dampers.

Operating Environment:

The XW6 worm gearbox is known for its mechanical quality and steady operating performance, making it suitable for various climates and temperatures. The gearbox is designed to meet higher demands, with an enclosure rating of IP67 and a working temperature range of -20ºC to 120ºC (-4ºF to 248ºF). It is painted in silver grey, with customization options available.

Connect With Valve:

The flange connecting the gearbox to the valve complies with ENISO5210 or DIN3210 standards (customization available).

Model	Electric Output Torque N·m	Ratio	Electric Input Torque N·m	Input Flange ISO5210-2001	Standard Base Output Flange	Thickened Base Output Flange	Maximum Stem Diameter mm	Input Shaft Diameter mm	APPROX. Weight kg
XW3	800	58	46	F10/F14	F12	F10/F12/F14	43	15	15
XW4	1700	68	83	F10/F14	F14	F12/F14/F16	52	20	23
XW5	3000	67	149	F10/F14/F16	F16	F14/F16/F25	76	20	50
XW6	7000	69	338	F14/F16	F25	F16/F25/F30	87	30	83
XW7	16000	60	889	F14/F16/F25	F25/F30	F35	120	30	144

Main Products:

Our company specializes in supplying various industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, and bushings. We take pride in offering high-quality products, competitive prices, and exceptional customer service. Customers are welcome to customize drawings and samples according to their specific requirements.

Frequently Asked Questions:

1. What are the key features of the XW6 worm gearbox?

The XW6 worm gearbox features a totally enclosed gearing system, removable output sleeve, and adjustable stopper. It is designed to provide high-quality and reliable performance in various industrial applications.

2. What is the working temperature range of the XW6 worm gearbox?

The XW6 worm gearbox can operate in temperatures ranging from -20ºC to 120ºC (-4ºF to 248ºF), making it suitable for different climate conditions.

3. Can the XW6 worm gearbox be customized?

Yes, the XW6 worm gearbox can be customized according to specific requirements, such as different input flanges and output flanges.

4. What types of valves can the XW6 worm gearbox be used with?

The XW6 worm gearbox can be used with ball valves, butterfly valves, plug valves, and dampers, both for manual and electric (electric actuator) applications.

5. What sets your company apart in terms of product quality and service?

Our company takes pride in offering high-quality industrial products at competitive prices. We strive to provide exceptional customer service, and we welcome customization based on customers’ specific requirements. Our aim is to deliver reliable products and ensure customer satisfaction.

All the content of this page is from the Internet and is only intended as a reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in the content. Our replacement parts are designed to perfectly adapt to the original spare parts. If you need to buy original spare parts, please contact the original factory or supplier for purchase.

Performance Characteristics of Worm Gearbox

Worm gearbox offers several performance characteristics that make it an ideal choice for various applications:

• High Efficiency: The worm gearbox provides high efficiency, ensuring maximum power transmission.
• Compact Design: Its compact design allows for easy installation and integration into different systems.
• High Torque: The worm gearbox offers high torque output, making it suitable for heavy-duty applications.
• Smooth Operation: It provides smooth and quiet operation, minimizing noise and vibration.
• Reliable and Durable: Worm gearbox is known for its reliability and durability, ensuring long-lasting performance.
• Self-Locking: The self-locking feature of the worm gearbox prevents it from back-driving, providing enhanced safety and stability.

Types and Characteristics of Worm Gearbox

Worm gearboxes are available in various types, each offering unique characteristics:

• Non-Reversible Worm Gearbox: This type of worm gearbox is designed for one-directional power transmission, suitable for applications where back-driving is not required.
• Reversible Worm Gearbox: Reversible worm gearbox allows for bidirectional power transmission, making it suitable for applications that require back-driving.
• Right-Angle Worm Gearbox: The right-angle worm gearbox is designed to transmit power at a 90-degree angle, allowing for compact and space-saving installations.

Advantages of Worm Gearbox Made of Different Materials

Worm gearboxes can be made of various materials, each offering its own advantages:

• Cast Iron Worm Gearbox: Cast iron worm gearbox provides excellent strength and durability, making it suitable for heavy-duty applications.
• Aluminum Worm Gearbox: Aluminum worm gearbox is lightweight and corrosion-resistant, ideal for applications where weight and environmental factors are a concern.
• Stainless Steel Worm Gearbox: Stainless steel worm gearbox offers superior resistance to corrosion and high temperatures, making it suitable for demanding environments.

Application of Worm Gearbox in Various Fields

Worm gearbox finds its value and importance in various fields, including:

• Material Handling: Worm gearbox is widely used in material handling equipment, providing efficient power transmission for conveyor systems and lifting mechanisms.
• Packaging Machinery: Worm gearbox plays a crucial role in packaging machinery, ensuring precise and reliable movement of packaging components.
• Food Processing: The hygienic design and smooth operation of worm gearbox make it suitable for food processing equipment where cleanliness and efficiency are essential.
• Textile Industry: Worm gearbox is utilized in textile machinery for precise control and synchronized movement of various components.

Future Development Trends and Opportunities of Worm Gearbox Products

The future of worm gearbox products holds several development trends and opportunities:

• Advanced Materials: The use of advanced materials in worm gearbox construction will enhance performance and durability.
• Improved Efficiency: Continuous advancements in gear technology will lead to enhanced efficiency and power transmission capabilities.
• Smart and Connected Gearboxes: Integration of smart and connected technologies will enable remote monitoring and predictive maintenance of worm gearboxes.
• Automation and Industry 4.0: The increasing adoption of automation and Industry 4.0 principles will drive the demand for efficient and reliable worm gearbox solutions.

Choosing a Suitable Worm Gearbox

When selecting a suitable worm gearbox, several aspects should be considered:

• Load Requirements: Determine the torque and power requirements of your application to ensure the selected worm gearbox can handle the load.
• Ratio Selection: Choose the appropriate gear ratio to achieve the desired speed and torque output.
• Type of Gearbox: Consider the specific type of worm gearbox that best suits your application’s needs, such as non-reversible, reversible, or right-angle.
• Environmental Factors: Evaluate the environmental conditions, including temperature, humidity, and the presence of corrosive substances, to select a gearbox with suitable material and protection features.
• Maintenance and Durability: Assess the maintenance requirements and expected lifespan of the worm gearbox to ensure it meets your long-term operational needs.

In conclusion, worm gearbox offers excellent performance characteristics, various types, and advantages based on different materials. Its application in different industries demonstrates its value and importance. The future holds promising trends and opportunities for worm gearbox products, driven by advancements in materials, efficiency, smart technologies, and automation. When choosing a suitable worm gearbox, considering load requirements, ratio selection, gearbox type, environmental factors, maintenance, and durability is crucial for optimal performance.

Author: Dream